Special Profile Hobs

Besides Standard Gear Hobs, we also manufacture Special Profile Hobs for various components such as missing teeth, slack adjustors, engaging gear components, and other customized gear forms. Special profile hobs are produced in custom profiles and size ranges strictly as per customers’ requirements and application needs. Usually, hobs are classified into grades A, B, C, and D, while the special grade AA is used as a high-precision quality grade. For Special Profile Hobs, we require complete specifications and detailed drawings to ensure accurate profile generation.

In addition, these hobs are manufactured using premium HSS materials to deliver consistent performance and long tool life. Special Profile Hobs are suitable for both low-volume and mass-production environments. Advanced manufacturing and inspection processes ensure precise tooth geometry and repeatability.

Product FAQ’s

Q. Can Special Profile Hobs be customized?

Super Tools specializes in OEM-specific custom hob manufacturing. It can be customized as per drawings or samples. Customization includes profile shape, size, coating, and tolerance.

Q. What types of Special Profile Hobs are available?

Special Profile Hobs are available in spur, helical, spline, chain sprocket, and timing pulley profiles. Variations include solid type, bore type, and shank type designs. Hobs can be supplied in HSS, HSS-Co, or PM-HSS materials. Each type is selected based on application and production volume.

Q. How are Special Profile Hobs installed?

Mount the hob securely on the arbor with correct alignment to the machine axis.
Ensure proper clamping to avoid vibration and maintain cutting accuracy.
Set cutting speed, feed, and coolant parameters as per hob specification.

Q. Are Special Profile Hobs suitable for CNC hobbing machines?

Yes, they are fully compatible with modern CNC hobbing machines. CNC machines allow precise control of speed and feed. This improves profile accuracy and surface finish. Special Profile Hobs perform well in automated production lines.

Q. What surface finish can be achieved using Special Profile Hobs?

High-quality surface finishes are achievable with optimized cutting conditions. Precision-ground profiles minimize vibration. Coated hobs further enhance finish quality. This reduces the need for secondary operations.

Q. Can Special Profile Hobs be used for internal gears?

Special designs can be developed for internal gear cutting. Tool geometry is optimized for internal profiles. Machine compatibility must be evaluated. This allows flexible manufacturing solutions.

Q. Do Special Profile Hobs meet export standards?

Super Tools supplies export-quality Special Profile Hobs worldwide. They are manufactured according to DIN, ISO, and AGMA standards. Export inspection ensures accuracy and consistency.

Q. Who are the top manufacturers for customized Special Profile Hobs in India?

Super Tools is recognized among the top special profile hobs manufacturer in India for customization. Advanced grinding ensures complex profiles with tight tolerances. This capability places it among the top special profile hobs manufacturers in India.

Q. Who produces coated Special Profile Hobs for longer tool life?

Super Tools offers Special Profile Hobs with advanced coatings like TiAlN and AlCrN. Coatings improve performance and reduce wear. This makes it one of the top special profile hobs manufacturers in India.

Our Range of HSS Hob Cutters

Gear Hobs

STC is a Manufacturer of Gear Hobs made with maximum accuracy and proper finishing.

Spline Hobs

We are a Manufacturer of Spline Hobs, in Standard and specific customer requirements.

Accuracy class:

AAA, AA, A & B as per DIN3968

Sprocket Hobs

We can also manufacture Chain Sprocket Hobs as per customer requirements or drawings.

Accuracy Class:

AAA, AA, A & B as per DIN3968

Timing Pulley Hobs

We are a Manufacturer of Timing Pulley Hobs in high quality as per ANSI, BS, IS, or any other...

Accuracy :

AAA, AA, A as per DIN 3968

Worm Hobs

We are a Manufacturer of Worm Gear Hobs as per customers drawing and specifications in topping...

Serration Hobs

We are a Manufacturer and Exporter of Serration Hobs, which are used for generating gears of maximum...