Carbide Special Profile Hobs
Carbide Special Profile Hobs
Our special profile hobs provide excellent surface finish and dimensional accuracy. They are suitable for high-load and high-speed gear cutting operations. Optimized cutting geometry reduces vibration and machining time. These tools support repeatable results in mass production environments. Optional PVD coatings can be applied to enhance heat resistance and durability. Strict quality control ensures uniformity across every batch. Our hobs meet international manufacturing standards. They deliver world-class performance for demanding industrial applications.
Contact us today to discuss your Carbide Special Profile Hob requirements and share your drawings. Our technical team will assist you with the right profile, material, and coating selection.
Product FAQ’s
Q. Top 10 Carbide Special Profile Hobs Manufacturers in India?
Super Tools Corporation is a leading manufacturer of Carbide Special Profile Hobs in India, specializing in precision-engineered, custom-designed gear cutting solutions for demanding industrial applications. With strong expertise in solid carbide tooling, the company produces special profile hobs strictly as per customer drawings, samples, and application requirements, ensuring high accuracy and repeatability
Q. Can Super Tools manufacture export-quality Special Profile Hobs?
Yes, Super Tools manufactures export-quality Special Profile Hob Cutters designed to meet stringent international gear manufacturing standards. The hobs are produced using premium tool steels or carbide, advanced heat treatment, and precision CNC grinding for consistent accuracy.
Q. Which technical drawings are needed to manufacture a Special Profile Hob Cutter?
To manufacture a Special Profile Hob Cutter, detailed gear tooth profile drawings are required, including module or DP, pressure angle, and exact tooth form geometry. The drawing should also specify number of starts, lead, helix angle (if any), and cutting length.
Q. What types of profiles can be produced using Special Profile Hobs?
Special Profile Hobs can produce non-standard and customized gear forms such as spline profiles, serrations, ratchet teeth, timing pulley profiles, and asymmetric or modified gears. They are also used for special transmission components where standard involute geometry is not suitable.
Q. Do you offer both HSS and carbide Special Profile Hob Cutters?
Yes, both HSS and carbide Special Profile Hob Cutters are offered to suit different production and performance requirements. HSS hobs are ideal for flexible, cost-effective machining and re-sharpening, while carbide hobs provide higher cutting speeds, longer tool life, and superior wear resistance.
Q. How do you reduce vibration and chatter with carbide special profile hobs?
- Vibration and chatter are reduced by optimizing hob geometry with variable pitch, proper rake angles, and balanced tooth profiles.
- Using rigid machine setups, correct spindle speeds, and stable feed rates further minimizes dynamic instability during cutting.
- Advanced coatings and high-quality carbide grades also help damp vibrations while improving edge strength and cutting smoothness.
Q. Do you offer technical support for selecting carbide special profile hobs?
Yes, full technical support is provided for selecting carbide special profile hobs based on your gear drawings, material, and machining conditions. Assistance includes profile validation, coating and carbide grade selection, and cutting parameter recommendations.
Q. What lubrication or coolant is recommended for carbide special profile hobs?
- High-quality cutting oils or high-pressure emulsions are recommended to ensure effective heat dissipation and chip evacuation.
- For high-speed or hardened material cutting, filtered oil-mist or through-tool coolant systems give best results.
- Proper coolant selection improves surface finish, reduces flank wear, and extends carbide hob tool life.
Our Range of Carbide Hob Cutters
Solid Carbide
Hobs
STC Manufacture high-performance Solid Carbide Hobs, which can be used in a shell...
Carbide Shank Type Hobs
STC produces Carbide Shank Type Gear Hobs with high functional tool life. Lead angles up to 45°...
Carbide Serration Hobs
We manufacture solid Carbide Serration Hobs with fine pitch as per customer requirements...
Ratchet
Hobs
Carbide Micro Hobs
We are a Manufacturer of Carbide Micro Hobs, used to cut gears having small refined micro gear...
Carbide Special Profile Hobs
We are a Manufacturer of Carbide Special Profile Hob for various components like missing teeth...