Quality Management System
AN ISO 9001 : 2015 CERTIFIED COMPANY
RAW MATERIAL PROCUREMENT
We Procure HSS & PM Raw Materials from Böhler & ERASTEEL.
GRADES: M2, M35
PM HSS: ASP2023, ASP2030, ASP2052, ASP2060, S590, S390, S290
01
RAW MATERIAL COLOR CODING
Stored raw materials are identified by color coding as well as the length of the stored material. In addition to the color code, each strip of raw material is assigned a unique identification number. An identification number record is kept to identify the supplier and material.
02
IDENTIFICATION & TRACEBILITY
Each tool is documented through all stages of production process. This document consists of all the work instructions and technical parameters along with the raw material grade and unique code which is serial number of the tool.
03
HEAT TREATMENT CONTROL
Heat treating is a very key production step during the gear manufacturing process. The temperature of the heat treatment is controlled using digit temperature controllers and computer-controlled equipment operated by experienced heat treatment professionals.
04
CALIBRATION OF INSTRUMENTS
Periodic calibration of measuring instruments and testing equipment is done with the help of master gauges and meters or from some outer agencies as per BIS.
05
INSPECTION SYSTEM
Inspection of the tool is carried out in each part of the machine by maintaining the finishing / turning margins and the alignment during the heat treatment. Following heat treatment, the tools are ground to close tolerances in accordance with industry standards or the customer’s particular requirements as shown in drawings, etc.
06
QUALITY RECORD MANAGEMENT
Quality records are being maintained for special and standard tools manufactured as per customer’s drawings and specifications by preparing drawings and keeping a record of the same by assigning specific job / reference numbers to facilitate repeat orders.
07
PACKAGING & SHIPPING
Products are packed in wooden plywood boxes for sea shipping to prevent them from moisture and damage. Special packing materials include:, waterproof bubble wraps, film sheets, corrugated boards, wooden pallets and wooden crates and boxes. We also offer packing compliance in terms of documentation as well as special services.