Disc Type Shaper Cutter Manufacturer

Disc Type Shaper Cutter

STC is a manufacturer of Disc Type Gear Shaper Cutters designed to cut a wide range of gears, including internal and external, spur, and helical gears. These cutters are also suitable for producing splines, serrations, sprockets, and various other involute profiles with high accuracy. They are engineered for consistent performance, precise tooth geometry, and excellent surface finish. High-quality tool materials ensure wear resistance and long service life in continuous production. Disc type gear shaper cutters can be optimized for specific modules, pressure angles, and gear standards. Custom designs are available for external gear cutting applications to meet specialized machining and OEM requirements.

Technical Specification

DISC TYPE SHAPER CUTTER
Material	M35, ASP2030, ASP2052, S390 and Solid Carbide
Gear Type	Internal & External
Module	0.3 Module to 24 Module
DP Range	80 to 1.45 DP
PCD	40mm – 250 mm
Diameter	Up to 300mm for Disc or Counter Bore Type
Profiles	Tip Relief, Protuberance, Semi-topping
Accuracy class	‘AA’ & ‘A’ as per DIN1829
PVD Coating	All types of PVD coating as per requirement.

Product FAQ’s

Q. What materials are Disc Type Shaper Cutters made from?

Disc Type Shaper Cutters are commonly manufactured from high-speed steel (HSS) or PM. These materials provide high wear resistance and cutting stability. Heat treatment enhances hardness and tool life. Material selection depends on application and workpiece material.

Q. Are disc type shaper cutters available in standard sizes?

Super Tools Corporation offers disc type shaper cutters in standard diameters, thicknesses, and bore sizes. Standardization ensures easy compatibility with shaping machines and consistent performance. Custom dimensions can also be manufactured as required. This flexibility supports OEM and export requirements.

Q. What diameter range is available for Disc Type Shaper Cutters?

Diameters typically range from small precision sizes to large industrial sizes. The exact range depends on machine capacity and application. Larger diameters allow higher load handling. Custom diameters can be manufactured on request.

Q. Can Disc Type Shaper Cutters be used for profile shaping?

Yes, form-type disc shaper cutters are ideal for profile shaping. They reproduce accurate contours in a single pass. This improves productivity and consistency. Custom profiles are commonly supplied by Super Tools Corporation.

Q. How does Super Tools Corporation support global buyers?

Super Tools Corporation supports global buyers through technical consultation, customization, and complete export assistance. The company ensures reliable quality, consistent supply, and timely deliveries. Strong focus is placed on long-term partnerships. This makes Super Tools Corporation a trusted international supplier.

Q. Why choose Disc Type Shaper Cutters over slotting tools?

Disc cutters provide uniform profile cutting in fewer passes. They reduce machining time. Surface finish is improved. This makes them cost-effective for production use.

Q. Who is a reliable manufacturer of Disc Type Shaper Cutters in India?

Super Tools Corporation is a trusted manufacturer and supplier of Disc Type Shaper Cutters in India. The company offers export-quality tools with consistent accuracy. OEMs and global buyers rely on its manufacturing standards. Custom and bulk orders are supported.

Q. What tooth forms are available in Disc Type Shaper Cutters?

Disc Type Shaper Cutters are available with straight tooth, staggered tooth, and special profile tooth designs. Tooth form selection depends on cutting load and surface finish requirements. Custom tooth geometry can be manufactured on request.

Q. What drawings are required to manufacture custom Disc Type Shaper Cutters?

Buyers can share dimension drawings, cutter sketches, or samples. Application details also help in design optimization. Super Tools Corporation supports OEM drawings.

Q. Can Disc Type Shaper Cutters be customized?

Yes, cutters can be customized for diameter, thickness, bore size, tooth profile, and material. Custom designs are based on customer drawings or samples. This ensures exact application matching. Super Tools Corporation specializes in custom tooling.

Our Range of Shaper Cutters

Special Profile Shaper Cutter

Besides Standard Shaper Cutters, we also supply Special Profile Shaper Cutters...