Rack Milling Cutters

We are a Manufacturer of Rack Milling Cutters, made in single or multiple rows with straight or spiral flutes. Rack milling cutters feature multiple teeth across the width, allowing several rack teeth to be cut in a single pass, improving productivity compared to single rack cutters. These milling cutters are available in custom material grades and advanced coating options that enhance tool life, cutting performance, and overall cost efficiency. Rack milling cutters can be manufactured precisely according to the required rack pitch and module. We also supply these cutters with accurately ground profiles to ensure high dimensional accuracy and smooth surface finish. Our rack milling cutters are widely used in gear manufacturing, power transmission components, and precision engineering industries. They deliver consistent performance, reduced machining time, and reliable results for both small and large batch production.

Technical Specification

RACK MILLING CUTTERS
Material	M35, ASP2030, ASP2052, & S390 materials.
Accuracy class	Accuracy class up to AA
Module Range	0.5 to 6.0 Module
Diameter Range	50mm to 250mm
Coating	Supplied with all types of coatings
Can be made with varied pitch.
Can be made for correctual profiles

Product FAQ’s

Q. What are Rack Milling Cutters?

Rack milling cutters are precision cutting tools used to machine straight gear racks with accurate tooth profiles. They ensure consistent pitch, tooth depth, and smooth meshing in linear motion systems. These cutters are widely used in gear manufacturing industries.

Q. What modules and pitches are available?

Rack milling cutters are available in a wide range of standard and custom modules and pitches. Both metric and imperial standards can be supported. The range depends on rack size, load requirements, and end-use industry.

Q. Are coated Rack Milling Cutters available?

Yes, coatings such as TiN, TiAlN, and AlCrN are available for rack milling cutters. These coatings reduce friction, improve wear resistance, and extend tool life. Coated cutters are preferred for high-speed and high-volume production.

Q. What modules and pitches are available in Rack Milling Cutters?

Rack milling cutters are available in a wide range of metric and imperial modules and pitches. Both standard and special sizes can be produced. Super Tools Corporation supports custom modules for specialized rack applications.

Q. What industries use Rack Milling Cutters the most?

Automotive, automation, material handling, machine tool, and heavy engineering industries widely use rack milling cutters. Accuracy directly affects system performance. We supplies cutters to global industrial sectors.

Q. Do Rack Milling Cutters support metric and imperial standards?

Yes, both metric and imperial standards are supported. This allows global compatibility. Super Tools Corporation manufactures cutters to international standards.

Q. How accurate are Rack Milling Cutters?

High accuracy in pitch, tooth profile, and surface finish can be achieved. Precision grinding ensures consistent results. We are focuses on tight tolerances for industrial accuracy.

Q. What inspection methods are used for Rack Milling Cutters?

Profile inspection, pitch measurement, and dimensional checks are commonly used. These ensure consistent accuracy. We follows strict inspection procedures.

Q. Are Rack Milling Cutters suitable for international standards?

Yes, they are manufactured to comply with international gear standards. This ensures global acceptance. We supports international compliance.

Q. What is the importance of pitch consistency in rack milling?

Consistent pitch ensures smooth engagement with pinions and prevents backlash. Even small errors can affect performance. Super Tools Corporation maintains strict pitch accuracy in its rack milling cutters.